Andon System Integrator for Production Processes

ULTATEK's Andon Systems for Production Processes are the solution that helps you reduce factory downtime, with the possibility of SMS alerts to different hierarchical levels for stoppages and a top ten of the most critical stations or lines.

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How to know if your current method helps you understand the effectiveness of your production lines

Si eres responsable de la productividad operacional de tu empresa y has respondido con un «SI» a alguna de las preguntas anteriores, entonces necesitas que un integrador de Sistemas Andon para Procesos de Producción como ULTATEK, que te ayude en la implantación para que puedas conocer las desviaciones y defectos de las máquinas que se puedan presentar durante el proceso, por ejemplo, una herramienta rota, operadores lesionados o riesgos de calidad.

Do you have production failure and downtime warnings centralized for visualization with graphs and easy understanding?

Do you have knowledge of which stations or production lines have the most downtime? Can you make quick decisions about it?

Do you really know how much downtime you have per day in your production plant? Do you know which departments generate the most line downtime?

Do you have any type of knowledge base on sampling and productivity diagnostics with the cause and solution for downtime?

Do you really know what types of failures are most recurrent in all the production processes of the plant?

Have you quantified the amount of money you lose daily due to production stoppages? Is scaling up for line stoppages efficient?

Contact an Andon Systems advisor from ULTATEK now

ULTATEK's Andon Systems for Production Processes reduce plant production downtime, thereby maintaining high plant productivity and efficiency.

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Why is the use of ULTATEK Andon Systems necessary?

You can have visual control of the production

With an Andon system, you can have visual control of production in an intuitive and graphical way. This way, it is possible to identify the 80/20 of stoppages and to which departments or workstations to attribute them.

Will you have metrics for decision-making

You'll have a better approach to visualizing machine operating parameters and line status. The easier the necessary metrics are displayed, the better your technicians can react to alerts.

Accelerate the flow of information

An Andon system for Production Processes accelerates the flow of information coming from the process, so that plant managers can respond quickly to failures that occur.

Know the cost of losses

Productive improvement Andon systems allow you to determine how much money you are losing per day due to unscheduled downtime. With this, you can decide what type of actions to take to prevent leakage.

Webinar Replay

Andon, critical visual and/or auditory assistance system

In this webinar replay, you will learn how, through the visual and auditory alerts of an Andon system, you will achieve complete visibility of what is happening in your areas, lines, or stations, generating requests for help, analyzing department response times, unplanned downtime, and micro-stoppages that can impact the achievement of company goals.

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How does the Andon System for ULTATEK Production Processes work

Andon systems for production processes They are very useful in the maintenance program for predicting early failures., ensuring that operators can visualize all the signals from a particular production area on a screen or dashboard. They are systems that allow machines to send a real-time message to the line manager's mobile device whenever an error occurs. In addition, they can:

What results can you achieve with ULTATEK Andon Systems?

You will be able to identify areas for improvement in production, reducing scrap material. A visual Andon board helps you decrease production downtime, and you will also be able to:

Achieve a complete reduction in downtime.

Involve all levels of the organization in problem-solving.

Identify the main reasons for those downtimes.

Increased productivity in all areas of the plant process.

Get automated reports of downtime separated by shifts.

Generation of corrective actions based on statistical analysis.

How an Andon Systems Integrator can help you achieve these results

With real-time statistics and analysis of production stoppages, industrial plant managers can have the necessary information for decision-making and for developing strategies for corrective actions.

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Resources of Interest

Explore a variety of resources of interest to enrich your knowledge. From practical tips to sources of inspiration, here you will find valuable information that will help you.

Andon, critical visual and/or auditory assistance system

Smart Manufacturing Solutions to Boost Industrial Productivity

Practical application of Andon systems for plant performance improvement with time analysis

Industry 4.0 Solutions for Food and Beverage Plants