ULTATEK's Andon Systems for Production Processes are the solution that helps you reduce factory downtime, with the possibility of SMS alerts to different hierarchical levels for stoppages and a top ten of the most critical stations or lines.
How to know if your current method helps you understand the effectiveness of your production lines
If you are responsible for your company's operational productivity and have answered “YES” to any of the previous questions, then you need an Andon Systems Integrator for Production Processes like ULTATEK to help you implement it so you can identify deviations and machine defects that may occur during the process, such as a broken tool, injured operators, or quality risks.
Do you have knowledge of which stations or production lines have the most downtime? Can you make quick decisions about it?
Do you have any type of knowledge base on sampling and productivity diagnostics with the cause and solution for downtime?
Do you really know what types of failures are most recurrent in all the production processes of the plant?
Why is the use of ULTATEK Andon Systems necessary?
You can have visual control of the production
With an Andon system, you can have visual control of production in an intuitive and graphical way. This way, it is possible to identify the 80/20 of stoppages and to which departments or workstations to attribute them.
Will you have metrics for decision-making
You'll have a better approach to visualizing machine operating parameters and line status. The easier the necessary metrics are displayed, the better your technicians can react to alerts.
Accelerate the flow of information
An Andon system for Production Processes accelerates the flow of information coming from the process, so that plant managers can respond quickly to failures that occur.
Know the cost of losses
Productive improvement Andon systems allow you to determine how much money you are losing per day due to unscheduled downtime. With this, you can decide what type of actions to take to prevent leakage.
Webinar Replay
Andon, critical visual and/or auditory assistance system
In this webinar replay, you will learn how, through the visual and auditory alerts of an Andon system, you will achieve complete visibility of what is happening in your areas, lines, or stations, generating requests for help, analyzing department response times, unplanned downtime, and micro-stoppages that can impact the achievement of company goals.
How does the Andon System for ULTATEK Production Processes work
Andon systems for production processes They are very useful in the maintenance program for predicting early failures., ensuring that operators can visualize all the signals from a particular production area on a screen or dashboard. They are systems that allow machines to send a real-time message to the line manager's mobile device whenever an error occurs. In addition, they can:
What results can you achieve with ULTATEK Andon Systems?
You will be able to identify areas for improvement in production, reducing scrap material. A visual Andon board helps you decrease production downtime, and you will also be able to:
Achieve a complete reduction in downtime.
Involve all levels of the organization in problem-solving.
Identify the main reasons for those downtimes.
Generation of corrective actions based on statistical analysis.
How an Andon Systems Integrator can help you achieve these results
With real-time statistics and analysis of production stoppages, industrial plant managers can have the necessary information for decision-making and for developing strategies for corrective actions.
